Shengda Ceramic provide all kinds of alumina ceramic part. Also can supply the mirror surface treatment to meet the sealing requirements of bearings, etc. Any dimension requirement, please contact us.
Product Introduction
Ceramic Substrate: The Backbone of Modern Electronics and Beyond
1. What is a Ceramic Substrate?
A ceramic substrate is a thin, flat plate made from inorganic, non-metallic materials (e.g., alumina, aluminum nitride, or silicon carbide). It serves as a critical base for mounting electronic components, offering superior thermal, electrical, and mechanical properties compared to organic substrates like FR4.
2. Key Properties
·High Thermal Conductivity (e.g., AlN: 150–200 W/mK) – Efficient heat dissipation for power electronics.
·Electrical Insulation – Prevents short circuits in high-voltage applications.
·Mechanical Strength – Resists warping, corrosion, and thermal shock.
·Low CTE (Coefficient of Thermal Expansion) – Matches semiconductors (e.g., Si, GaN), reducing stress in devices.
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3. Applications
-Electronics:
Power Modules: IGBTs, EV inverters (e.g., Tesla’s battery systems).
LEDs: Alumina substrates for heat management in high-brightness LEDs.
5G/6G: LTCC substrates for millimeter-wave antennas.
- Automotive: Engine control units, LiDAR sensors.
-Aerospace: Satellite communication systems.
-Medical: Implantable devices (biocompatible ceramics).
4. Why Choose Ceramic Over Organic Substrates?
Reliability: Longer lifespan in harsh conditions.
Performance: Better high-frequency signal integrity.
Thermal Management: Critical for EVs and AI chips.
Ceramic Properties
Properties | Units | Cordierite Ceramic | Mullite Ceramic | 95%Alumina Ceramic | 99%Alumina Ceramic | 99.5%Alumina Ceramic | 99.7%Alumina Ceramic | Silicon Nitride | Zirconia Ceramic |
Colour | Yellow | White | White | Light yellow | Light yellow | Light yellow | Black | White | |
Density | g/cm3 | 1.9 | 2.6 | 3.6 | 3.8 | 3.8 | 3.9 | 3.2 | 6 |
Flexural Strength | Mpa | 30 | 120 | 300 | 350 | 375 | 375 | 800 | 1100 |
Compressive Strength | MPa | 350 | 500 | 2500 | 2800 | 2800 | 2554 | 2600 | 3000 |
Modulus of Elasicity(20℃) | Gpa | 40 | 100 | 300 | 350 | 350 | 357 | 290 | 320 |
Max Use Temperature | °C | 1200 | 1300 | 1400 | 1500 | 1500 | 1760 | 1300 | 1050 |
Thermal Condutivity | W(m.K) | 1.3-1.8 | 2~6 | 20 | 30 | 30 | 33-38 | 25 | 3 |
Thermal Expansion Cofficient | 10-6/°C | 2.5-3 | 2.5-3 | 7.5 | 8 | 8.2 | 8.2 | 3 | 10 |
Thermal Shock Resistance | △T℃ | 300 | 150 | 140 | 150 | 200 | 223 | 600 | 250 |
Dielectric Strength | KV/mm | - | - | 15 | 18 | 18 | 23.4 | 14 | 15 |
Dielectric Constant | Er | 8 | 8 | 9 | 9.2 | 9.2 | 9.84 | 9 | 26 |
Production process
1. Grind and crush the raw materials to be slurry or powder
2. se-different method to making the slurry or powder into semi-finished products
3. Put the semi-finished products into the kiln for dewaxing and sintering;
4. After forming and sintering, Ceramic Sleeves products can also be processed by subsequent CNC precision machining according to the drawing requirements. Then Q/C test.
5. Finally package Ceramic Sleeves by bubble paper or cartons and place it on tray for delivery
Certifications
Our customers
Packaging and shipping
Transport
FAQ:
Q: Do you have the products in stock?
A: Some standard produce have in stock, such as ceramic band heater insulator; bobbin heater insulator and ceramic connector. But it needs to check according to your requirement.
Q: How do you pack the goods?
A: Our standard packaging is carton, we can customize it as per your requirement as well.
Q: How many days do you finish the sample?
A: Usually 15 business days (Including 8days for making furnaces and 7days for producing samples)
Request A Quote Today
Whether is a product enquiry or technical help, please send messager here, our team will respond within 8 hours.
Subject : High Temperature Insulation 99% 96% Alumina Ceramic Sheet Al2O3 Ceramic Substrate
If you have any questions or need help, feel free to contact with our team.
Phone
+86 183 5248 9056
Location
Qianluo Village, Dingshu Town, Yixing City, Jiangsu Province, China
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