Shengda Ceramic provide all kinds of alumina ceramic part. Also can supply the mirror surface treatment to meet the sealing requirements of bearings, etc. Any dimension requirement, please contact us.
Product Introduction
High-Precision Alumina Ceramic Washer Shim | Industrial-Grade Alumina Wafer Solutions
Our alumina ceramic washer shims are engineered for extreme environments, delivering unmatched dielectric strength and thermal stability. These 99.6% pure Al₂O₃ wafers meet MIL-STD-883 standards for high-reliability applications.
Key Advantages for Industrial Applications:
1、Semiconductor Processing
Our alumina wafers serve as ideal diffusion plates in CVD chambers, withstanding 1450°C process temperatures while maintaining ±0.5% flatness tolerance for uniform deposition.
2、Power Electronics Insulation
Case Study: Implemented in EV battery modules as insulating washers, reducing thermal resistance by 40% compared to polymer alternatives in 800V systems.
3、Laser Equipment Components
The 99.6% alumina composition provides >98% reflectivity for CO₂ laser wavelengths (10.6μm), making these wafers perfect for beam delivery system mounts.
4、Ultra-High Vacuum Systems
Tested to maintain <1×10⁻⁹ Torr leak rates, our ceramic shims are NASA-qualified for spaceflight instrument mounting.
Customization Options:
- Through-hole configurations (0.1-5mm diameter)
- Metallized edges for brazing (Mo-Mn or W coatings)
- Precision lapping to λ/4 optical flatness
- Laser-marked serialization for traceability
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Ceramic Properties
Properties | Units | Cordierite Ceramic | Mullite Ceramic | 95%Alumina Ceramic | 99%Alumina Ceramic | 99.5%Alumina Ceramic | 99.7%Alumina Ceramic | Silicon Nitride | Zirconia Ceramic |
Colour | Yellow | White | White | Light yellow | Light yellow | Light yellow | Black | White | |
Density | g/cm3 | 1.9 | 2.6 | 3.6 | 3.8 | 3.8 | 3.9 | 3.2 | 6 |
Flexural Strength | Mpa | 30 | 120 | 300 | 350 | 375 | 375 | 800 | 1100 |
Compressive Strength | MPa | 350 | 500 | 2500 | 2800 | 2800 | 2554 | 2600 | 3000 |
Modulus of Elasicity(20℃) | Gpa | 40 | 100 | 300 | 350 | 350 | 357 | 290 | 320 |
Max Use Temperature | °C | 1200 | 1300 | 1400 | 1500 | 1500 | 1760 | 1300 | 1050 |
Thermal Condutivity | W(m.K) | 1.3-1.8 | 2~6 | 20 | 30 | 30 | 33-38 | 25 | 3 |
Thermal Expansion Cofficient | 10-6/°C | 2.5-3 | 2.5-3 | 7.5 | 8 | 8.2 | 8.2 | 3 | 10 |
Thermal Shock Resistance | △T℃ | 300 | 150 | 140 | 150 | 200 | 223 | 600 | 250 |
Dielectric Strength | KV/mm | - | - | 15 | 18 | 18 | 23.4 | 14 | 15 |
Dielectric Constant | Er | 8 | 8 | 9 | 9.2 | 9.2 | 9.84 | 9 | 26 |
Production process
1. Grind and crush the raw materials to be slurry or powder
2. se-different method to making the slurry or powder into semi-finished products
3. Put the semi-finished products into the kiln for dewaxing and sintering;
4. After forming and sintering, Ceramic Sleeves products can also be processed by subsequent CNC precision machining according to the drawing requirements. Then Q/C test.
5. Finally package Ceramic Sleeves by bubble paper or cartons and place it on tray for delivery
Certifications
Our customers
Packaging and shipping
Transport
FAQ:
Q: Do you have the products in stock?
A: Some standard produce have in stock, such as ceramic band heater insulator; bobbin heater insulator and ceramic connector. But it needs to check according to your requirement.
Q: How do you pack the goods?
A: Our standard packaging is carton, we can customize it as per your requirement as well.
Q: How many days do you finish the sample?
A: Usually 15 business days (Including 8days for making furnaces and 7days for producing samples)
Request A Quote Today
Whether is a product enquiry or technical help, please send messager here, our team will respond within 8 hours.
Subject : Sealing Part Alumina Ceramic Washer Shim Alumina Wafer
If you have any questions or need help, feel free to contact with our team.
Phone
+86 183 5248 9056
Location
Qianluo Village, Dingshu Town, Yixing City, Jiangsu Province, China
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